Consult with your John Deere Dealer, or Sales Branch, to obtain the alternative lubricant recommendations. Use the following grease based on the air temperature range. Operating outside of the recommended grease air temperature range may cause premature failures. DO NOT mix any other greases in this application. If alternative lubricants are to be used, it is recommended that the factory fill be thoroughly removed before switching to any alternative lubricant.
Avoid mixing different brands, grades, or types of oil. Oil manufacturers blend additives in their oils to meet certain specifications and performance requirements.
Mixing different oils can interfere with the proper functioning of these additives and degrade lubricant performance. Use clean storage containers to handle all lubricants. Store them in an area protected from dust, moisture, and other contamination. Store drums on their sides. Make sure all containers are properly marked as to their contents. Dispose of all old, used containers and their contents properly.
Manufacturers blend additives in their lubricants to meet certain specifications and performance requirements. Mixing different lubricants can interfere with the proper functioning of these additives and lubricant properties which will downgrade their intended specified performance. Use the following gear grease based on the air temperature range. Operating outside of the recommended grease air temperature range may cause premature gear case failure.
Use the appropriate oil viscosity based on these air temperature ranges. Operating outside of these recommended oil air temperature ranges may cause premature hydrostatic transmission failure. DO NOT mix any other greases in this gear case. Other greases may be used as the gear housing lubricant if they meet or exceed the following specification:.
The location of the PIN and component serial numbers are shown. Overhead Valves Bore: LT Stroke All. Compression Ratio. Vertical counterbalanced Lubrication.
Horizontal discharge below frame Slow Idle. Valve Adjustment. None hydraulic lifters Oil Pressure Minimum at rpm. Push Rod: Maximum Bend. Intake Valve-to-Guide Clearance. Intake Valve Stem OD.
Exhaust Valve Stem OD. Exhaust Valve-to-Guide Clearance. Valve Guide Reamer: Standard. Oversize 0. Valve Face Angle.
Wear Limit. Crankshaft: End Play. Clearance New. Maximum Taper. Maximum Out-of-Round. Camshaft: End Play with shims. Bore ID: New. Bearing OD: New. Balance Shaft: End Play. Cylinder Bore ID: 15 hp New. Piston-To-Pin Clearance. Piston Pin OD: New. Used Bore Maximum All. Minimum: 13 hp. Piston Pin Clearance. Control Arm OD: New. Gear Shaft OD: New. Cylinder Head Cap Screw.
Step Down Shank Bolt. Engine Mounting Cap Screws. Flywheel Cap Screw. Fuel Bowl Nut. Governor Control Panel Screw. Muffler Nut. Oil Filter. Oil Filter Drain Plug. Oil Pan Cap Screw. Rocker Arm Pivot Cap Screw. Spark Plug. Fuel tank outlet restricted, shutoff valve not fully open, fuel filter or line restricted.
Fuel stale, contains water, or wrong type. Carburetor worn, contaminated with debris or varnish. Passages plugged. Wrong jets or adjusted too lean. Engine oil viscosity or level incorrect. Engine oil filter restricted. Oil pump worn or passages obstructed.
Water in fuel bowl of carburetor Engine RPM too low; automatic compression release still on Adjust low idle speed. The engine may start to rotate at any time. Keep hands away from all moving parts when testing. Gasoline spray from the open cylinders may be ignited by ignition spark and cause an explosion or fire.
IMPORTANT: Perform a visual inspection first to determine if battery cables are tight and not corroded and if the battery is of sufficient size to turn the engine over at minimum cranking speed of rpm. NOTE: Remove spark plugs and turn engine over by hand. Engine should rotate freely with little resistance. Millions discover their favorite reads on issuu every month.
Just imagine how much you can save by doing simple repairs yourself. Many people buy this manual just to have it around for when the inevitable happens. Sooner or later, maintenance will need to be performed. Be prepared for it when it happens by simply purchasing this service manual for later use!
See below for a list of items that most of our manuals cover. Some manuals actually cover more items that are not even listed! We accept Paypal and All Credit Cards. Keep bystanders away from the area. Do not attempt to mount a tire unless you have the proper equipment and experience to perform the job.
Always maintain the correct tire pressure. Do not inflate the tires above the recommended pressure. Never weld or heat a wheel and tire assembly. The heat can cause an increase in air pressure resulting in a tire explosion. Welding can structurally weaken or deform the wheel.
When inflating tires, use a clip-on chuck and extension hose long enough to allow you to stand to one side and NOT in front of or over the tire assembly. Use a safety cage if available. Check wheels for low pressure, cuts, bubbles, damaged rims or missing lug bolts and nuts. Keep hands and feet away while machine is running. Shut off power to service, lubricate or remove mower blades, augers or PTO shafts. Direct exposure to hazardous chemicals can cause serious injury. Potentially hazardous chemicals used with John Deere equipment include such items as lubricants, coolants, paints, and adhesives.
A Material Safety Data Sheet MSDS provides specific details on chemical products: physical and health hazards, safety procedures, and emergency response techniques. Check the MSDS before you start any job using a hazardous chemical. That way you will know exactly what the risks are and how to do the job safely. Then follow procedures and recommended equipment. Improperly disposing of waste can threaten the environment and ecology. Potentially harmful waste used with John Deere equipment include such items as oil, fuel, coolant, brake fluid, filters, and batteries.
Use leakproof containers when draining fluids. Do not use food or beverage containers that may mislead someone into drinking from them. Do not pour waste onto the ground, down a drain, or into any water source. Inquire on the proper way to recycle or dispose of waste from your local environmental or recycling center, or from your John Deere dealer.
Before returning machine to customer, make sure machine is functioning properly, especially the safety systems. Install all guards and shields. Overhead Valves. Oil Filter. Crankcase Capacity With Filter. Without Filter.
Cooling System. Air Cooled. Air Cleaner. Paper with outer foam element. Horizontal discharge below frame. Spark Plug Gap. Vanguard V-Twin. Type of Starter. Charging System. Flywheel Alternator. Welcome to ManualMachine. We have sent a verification link to to complete your registration. Log In Sign Up. Forgot password? Enter your email address and check your inbox. Please check your email for further instructions. Enter a new password.
John Deere. Steering Brakes Attachments Miscellaneous. Follow recommended precautions and safe servicing practices. Make sure machine is clean of trash, grease, and debris. Do not store oily rags; they can ignite and burn spontaneously. Be prepared if a fire starts.
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